8 Steps To Fix Ryobi Chainsaw Chain Keeps Coming Off

ryobi chainsaw chain keeps coming off
ryobi chainsaw chain keeps coming off

Ryobi is the best thing for you to ensure that you are getting the right experience with any of the commercial or industrial applications since they got you covered with any and all the tools that you might need.

That is not all, they simply have the best and widest inventory that you can possibly get your hands on for any of the applications.

There are a number of tools that are better than the others, and the chainsaw is one of those.

You’ll find this unit to be one of the more robust options when you compare it with other systems offered by Ryobi.

As long as you’re keeping track of its maintenance and cleanliness, you will not have to worry about anything in the long run. 

With that said, It is also pretty durable, and you will not have to face any issues with the durability of the chainsaw.

Yet, it might be the chain that could keep coming off at times, and you will need to be careful about that. If you are facing any such problem, here are a few things that you will need to do.

Fixing Ryobi Chainsaw Chain Keeps Coming Off:

  1. Check the Tension

The first thing that you will need to check up on is the tension. It goes without saying that the tension on your chain should always be at the optimal level.

chainsaw closeup

If the tension is too low and the chain is loose, that can cause it to get off for sure.

Also, if the chain is too tight on the gear, that will also cause it to keep coming off, or even worse, excessive tension can also cause it to break the chain.

That is why you will need to make sure that you are getting the best possible fitting and tension on the gear and chain, and that will help you to make it work without having to worry about a single thing at all.

  1. Check the Gear

You will also need to check on the gear condition, and if the gears are worn out, that could be another common reason for the chain to keep coming off.

That is something that you can never ignore, and since chain and gear tend to have wear and tear after continuous usage, that is something that you will certainly need to be careful about. 

Once you get that sorted out, you will not have to worry about anything at all, and you will be able to make the chainsaw work without the chain coming off at regular instances.

  1. Use Some Grease


If the chain and gears are all fine and you are still unable to make it work while the chain on your Ryobi Chainsaw keeps coming off, you will need to make sure that you are using some grease on the chain.

The problem can be caused due to a number of reasons, and excess friction is one such issue that you might have been facing.

That is why a bit of grease will help you to get it sorted, and you will not have to worry about the chain coming off more often than usual.

Make sure that you are not using too much grease either, and that is certainly something that can cause you other problems.

  1. Get Through A Cleaning Cycle

At this point, you should just focus on cleaning the unit. There is a chance that there are some small objects between the chain and the gears, and you will have to clean up the system accordingly.

Otherwise, these objects will impact the engagement of the chain with the unit, and it will come off.

So, you should start by removing all power from the chain and then proceed with the cleaning cycle.


Most of the time, all that you need is a can of compressed air, and you can blast away all of the debris. On the other hand, you will have to wipe away the gunk if the unit is in poor shape.

There is no gain in ignoring the maintenance, and you will only run into more issues in the long run.

So, to avoid this situation, be sure to clean up the unit on a weekly basis, even if you’re not using it regularly. That will help you get the desired performance for decades on end.

With that said, we will remind you once again to be mindful of the power status.

There are just too many incidents where the owners end up losing their fingers when trying to clean up the unit. So, you need to focus only on avoiding the same outcome. 

Otherwise, you will never be able to enjoy another DIY project with the same efficiency.

A good method here is to seek help from an expert if you’re not sure about how to clean the machine. He will make your life much easier.

  1. Install The Cover

Depending upon the model of the chainsaw, you just need to make sure that the cover is on the unit at all times.

The job for this cover is to direct the flow of the chain and don’t let it come off in extensive projects. There is no debate that the unit looks better with the cover-off, but you should focus on performance.

Keeping the cover on can make all the difference when you’re keeping the tension perfect and there are no issues with the missed cleaning cycles.

It will barely take a few minutes to get through the fix, and you won’t have to worry about the chain coming off ever again.

  1. Keep Track Of The Temperature

Sometimes, the temperature can get extreme when you’re not giving any breaks to the unit.

While there is no debate that the Ryobi system is pretty robust, you still need to wait a while to let the unit recover before engaging it again.

Keeping it running for hours on end will only hold you back in the long run as you struggle to get a response out of the machine.

So, all that you need to do is to keep track of the temperature. If you feel that the unit is getting hot, just let it cool down for a few minutes. 

battery temperature

Even a two-minute break can make a huge difference, and you will not have to worry about the same errors again.

Everyone knows that the extra heat will expand the chain, and you will get some slack that can cause the chain to roll out. So, you just need to avoid the extreme temperatures, and you will be set.

  1. Tighten Up Support Nuts

The support nuts might also be to blame here. If you’re making sure that the tension is right, but the support nuts are not tightened properly, the variations can cause them to come off.

This is the last thing that you want, and it will impact the basic performance of the unit in the long run.

So, to avoid this situation, you just have to tighten up the support nuts and make sure that there is nothing stuck between the frame.

All your focus should be on eliminating the slack and making sure that the adjustment screws are working properly. 

Any type of hardware damage will only lead to more issues down the road, and you should try involving the experts in that situation.

Fixing a damaged unit yourself is never a good idea, and you’ll be digging a deeper hole for yourself while struggling with the system.

  1. Get Help From The Dealer

Lastly, reaching out to the dealer might just be the right fit when you can’t seem to get any response out of the device.


The dealer will be more than happy to take charge of the situation, and you will not have to worry about any complications yourself.

Ryobi stands behind all of its units, and you will surely be able to get a good response from the warranty claim.

All that you need to do is to make the job easier for the dealer by providing valid proof of purchase, like a receipt. From there, the dealer will start the verification. 

If everything goes well, you will have the new device within the same week. So, be sure to reach out to the dealer and ask for his help when you can’t seem to figure out the issue.

At worst, you will be directed to take the unit to the local repair center, and at best, you will get a new one.

Wrapping Up

Most of the time, you just need to manage the slack by adjusting the tension and then cleaning up the unit.

From there, you can also check up on the hardware and make sure that the device itself is in good shape. You will not have to worry about anything that way.

However, if you do find there to be hardware issues, then the better option is to let the dealer take charge of the situation. You might end up voiding the warranty, and that is never good for any owner. 

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