Troubleshooting DeWalt Reciprocating Saw (9 Problems)

dewalt reciprocating saw troubleshooting
dewalt reciprocating saw troubleshooting

DeWalt is one of the best power tools producing companies in America known worldwide.

It offers tools that can be used at any level ranging from simple DIYs at home to large construction and industrial work that require strength and power.

So, if you’re not yet sure about which brand to choose for your products, going with DeWalt is not a bad idea.

There are some other options like Ryobi and Milwaukee as well, but the blend of performance and value offered by DeWalt is hard to beat.

It all comes down to how you’re planning on developing the tool kit.

If you’re just trying to stick to a reasonable budget while still looking for a robust system to help you through demanding projects, then options like DeWalt reciprocating saw will suit you perfectly. 

DeWalt Reciprocating Saw Troubleshooting

DeWalt’s reciprocating saw is one of these amazing tools. However, some users are facing problems regarding the reciprocating saw offered by DeWalt.

Our article will provide you with some troubleshooting methods that will help you get rid of these problems.

  1. The Tool Loses Power

dewalt battery

A reciprocating saw is a cordless tool. This means that it works on batteries. If the batteries are not properly charged, then the tool will have little to no power.

Therefore, make sure that the battery is fully charged. Also, make sure that the battery is properly put into the saw and secured.

It is also possible that there is dirt attached to the terminals of the battery.

This restricts the voltage to flow. In such a case, try cleaning the terminals of the battery. This will help you get rid of the problem.

  1. Jammed Trigger

dewalt trigger

Another problem with your reciprocating saw can be a jammed trigger. It is possible that the trigger has not been used for a while which caused the trigger to be stuck in a fixed position.

In such a case, apply force on the trigger to move the trigger back into motion.

Another option is to wiggle the trigger back and forth as much as you can. If the trigger is jammed because of some dirt, the wiggling of the part will help solve the problem.

  1. Blade Installation

If the blades were installed incorrectly, it might take more effort to release the blade.

Use the wrench attached to the base of the saw through the whole mechanism on the right side of the saw, opposite from the releasing latch.

This will release the latch. Once the latch has been released, you will have enough space to straighten, bent, or free up the release mechanism at the base of the blade.

  1. Overheating

If the reciprocating saw has been overheated due to excessive use. Make sure to turn off the tool and completely disconnect the power of the tool from the outlet. Let the tool cool down.


Once the tool has been cooled, make sure that there is no liquid secretion, misalignment of moving parts, exposure to moisture, breakage of parts, damage to the wires, etc. also, check if all vents are clear of sawdust.

Once everything is clear, you can use the tool again. To prevent the tool from overheating again, make sure to give the tool some rest during work.

Also, the power supply should not be altered during the work. Do not place the battery near the fire.

This increases the risk of overheating as the temperature of the battery increases and can result in an explosion or injury.

  1. Blade Won’t Cut

The situation with the blade not cutting is pretty common as well, and you will run into the same situation at some point.

This issue can be linked more with the blade being dull as long as you’re sure that the power from the system is optimal.

There is no harm in charging the battery fully before checking up on the blade. If that fixes the issue, then you will be sure that the battery is to blame here.

From there, you can move forward with ordering a replacement, as the battery might be at the end of its lifespan.

On the other hand, if the issue is not fixed after changing the battery, then you need to check up on the blade itself.

dewalt blade

After some demanding projects and extensive use, the unit can get dull. There is nothing that you can do on your end to fix the blade that is dull. 

So, the best thing here is to get a new blade. Even if you somehow manage to sharpen up the existing blade, the wear on the blade will cause it to break in future projects.

For this reason, you should order a new one instead.

The upside here is that the blade replacement is not that expensive, and you will be able to stick close to a reasonable budget here. Even if you’re short on cash, the only solution is to get a new blade.

  1. Trigger Not Working


The issues with the trigger can be traced back to missed maintenance or the engagement of the safety features.

Either way, you need to first take a peek at the manual and educate yourself on the proper usage and maintenance of the saw.

From there, you can start by removing the safety from the trigger that might lock the unit.

You will be able to see a red stripe on the system when the safety has been removed. At this point, you will be able to remove the trigger.

On the other hand, if you’re not that lucky and the issue with the trigger is still there, then you need to check up on the hardware status.


Cleaning around the trigger and blasting the unit with compressed air will help you get rid of the lodged debris. 

Ideally, that will be more than enough to help you through these problems. However, if you’re not that lucky and the issue persists, then you need to get it repaired by a local expert.

That will be more than enough to help you through the martyr of these errors.

  1. Blade Got Stuck

Next, you might also find yourself stuck in situations with the blade getting stuck in the holder.

These situations are easier to avoid when you’re storing the unit properly and cleaning it after every use.

stuck word

The gunk can form around the yellow arms and then hold onto the blade as it solidifies.

The only consistent method of getting the blade out is to use a firm tool to fry out the place after the arms are released.

However, you need to be careful here as you might damage the unit itself. You can also try to gently tap the saw with a mallet for it to let go of the blade.

It all comes down to how you’re planning on addressing these situations with the blade not working.

Ninety percent of the time, the fix is fairly simple, and you will not have to deal with any extensive steps. However, if that is not the case, then we suggest that you get a professional to help you. 

There is a good chance that you will end up damaging the unit further, and it can be a lot more than just annoying to get the system working again after the arms are damaged.

  1. Inconsistent Reciprocation

If the saw is causing problems related to its reciprocating system, it is most likely because of faulty gears. The gears may be damaged or worn out due to excessive wear and tear. 

This can interrupt the reciprocation system of the tool. In such cases, replacement of the gears is required as the gears cannot be repaired completely.

Also, replacement is the only long-term solution to your problem. However, make sure that the replacement is done properly.

  1. Customer Support Service

customer support

If none of the above-mentioned solutions work for you, then we highly recommend you contact the DeWalt customer support service.

The experts will further guide and help you to solve your problem. However, be cooperative during the procedure so that your query can be solved as soon as possible.

The Bottom Line

To conclude the above-mentioned discussion, DeWalt offers amazing tools to the world. The reciprocating saw is one of the top leading tools offered by DeWalt.

However, many people have problems using reciprocating tools nowadays.

This is common as every tool introduces problems in its parts with the passage of time.

If you want to know more about these problems and how to solve them, then give our article a good read.

ask expert

You’ll surely be able to keep your machine in good condition even when you’re not that experienced.

On the other hand, if you find your unit to be defective, then the only real thing to do is to call the experts.

There is no point in trying to fix the unit yourself. And you will need help from certified experts to get through the issue. 

They will make your job much easier, and you will not have to deal with minor inconveniences down the road.

So, if you do get stuck, don’t hesitate to get help from the official DeWalt team. They will make your life much easier, and you will not have to bother with any issues over the long run.

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