7 Ways To Fix DeWalt DW744 Motor Problems

DeWalt is one of the best tool manufacturing companies known worldwide. Their products are known for their quality and amazing and sleek designs.

The tools offered by DeWalt are affordable and easy to use. DeWalt is considered to be the most trusted brand among the people. 

So, if you’re new to the market and don’t know much about power tools, this brand has got you covered with some of the best units on the market.

On top of that, the pricing on these units is pretty affordable. You won’t have to extend your budget with this option, and this brand will fit right in.

With that said, you can get more details on the dealer about the best fit for your DIY projects.

How to Fix DeWalt DW744 Motor Problems?

Hopefully, you’ll have an amazing time with this unit and won’t have to worry too much about minor errors and complications with the system.

However, many users of the DeWalt DW744 motor are complaining about the tool. Therefore, we will provide you with some common problems of the DeWalt DW744 motor and their solutions.

1. The Motor Does Not Start

If your DeWalt DW744 motor is not starting, then check the power supply. Make sure that the outlet is working properly.

This can be done with the help of a multimeter. Also, check and make sure that there is no damage such as heat and water damage to the outlet. 

If the outlet is working fine, then make sure that the power switch is turned ON. If not, then simply turn on the switch by pressing the switch button.

Similarly, if you do find the outlet to be defective, then you should not ignore this issue and call in an electrician.

While you can still maneuver through this situation by trying out a different outlet, that will only create more issues down the road.

Ignoring the maintenance of the power connections can lead to fire hazards and safety issues in the long run.

Furthermore, they can damage appliances as well as power tools. So, you need to get them fixed immediately.

You can either call in an expert or hire a local electrician to help with this situation. It will only cost you a few bucks but will save you hundreds of dollars in the long run.

Hopefully, you won’t have to deal with the same power issues again.

2. Burning Smell

If the burning smell is coming out of the motor, then there is surely something wrong.

Most of the time, simply turning off the motor, waiting for it to cool down, and then turning it back on fixes the problem. But if that does not work for you, then check the drive belt first. 

When the drive belt brakes, it produces a burning smell. This causes the tool to stop running even though the motor is still running.

Replacing the belt will solve the problem in such a case.

Luckily, the replacement is quite cheap and won’t leave a dent in your budget. Even if you’re short on cash, going through with the replacement is not a bad idea.

The new belt will easily last you for years, depending upon your usage.

So, this is a worthwhile investment that won’t only keep your unit in good shape, but you’ll also get a better response from the device.

For these reasons, you should reach out to the dealer about a compatible repayment for your system. 

3. Noise Production

Using power tools causes pretty loud noises. However, if your tool is making a high-pitched, loud noise, then this problem needs to be tackled, as it can cause many other problems to arise.

Make sure that the tool is lubricated. Check the tool manually to find out how to make your tool lubed.

Another solution is to check the gears. If there exists a forward and reverse control in your tool, then your gear switch might have stuck in between the gears.

This problem can be solved by gently moving the switch back and forth. After that, try running the tool again.

Similarly, you need to make sure that you’re using a special-grade gear lubricant to get through his fix. Going cheap and overusing the lubricant is never a good idea.

So, if you can’t seem to get through this error, be sure to stick with an established brand.

From there, you need to also check for broken components that might be clanking inside the power tool.

This is never a good indication, and you need to get the tool repaired immediately if that is the case.

So, be sure to check the unit and then hire an expert to help with the situation.

4. Smoke and Sparks

If the motor produces sparks and smoke, quickly turn it off the motor. Let the motor cool down. Once the motor is cooled off, try rerunning the motor.

If it does not work, then check the wire that is being plugged into the outlet. Make sure that the wire is working fine with the help of a multimeter.

Also, check if the dirt has gotten into the motor. If yes, then remove the casing and check for heat damage.

Keeping the unit clean is almost half the maintenance cycle, and you need to make sure that no debris is stuck in the system at any time.

Having a blower to help with the maintenance is a good idea, and you can go through the cleaning cycle easily that way.

All you’re trying to do is make sure that the unit is in good shape and there are no hardware damages. From there, it is not that difficult to get through these sparking errors.

5. Motor Seize Up

If the bearings of the motor have started to seize up, it might cause the armature to burn or overload, which may cause the burning smell or sparks and smoke coming out of the motor.

In such cases, you might need to replace the whole motor as the replacement price outweighs the repair price. Also, replacement is the only long-term solution to your problem.

6. Weak Power

Another problem you might experience with the DW744 motor offered by DeWalt is its weak power.

In such a case, the motor will start, but the power is so weak that you are probably fine without turning on the motor.

The culprit, in this case, might be the old, worn-out carbon brushes.

The carbon brushes are small carbon blocks present inside the motor. Unscrew the covers of the motor to access the carbon brushes and replace them with new ones.

7. Power Tool Maintenance

If none of the above-mentioned solutions work for you, then we would highly recommend you contact DeWalt customer support service.

Their experts will guide you further to fix your problem. If the motor has a warranty, then it can also be replaced with a new one when needed.

The Bottom Line

To conclude, the DeWalt DW744 motor is one of the best motors available in the market. However, there are some common problems you might have to deal with when using the motor.

These problems have been discussed in detail in the article mentioned above. If you want to know more, then thoroughly read our article.

Most of the time, you will be able to avoid all of these issues by being a bit more mindful of the maintenance cycle. 

It can be hard to fix these issues when you’ve been ignoring the maintenance for weeks on end.

So, if you wish to get the most out of your device, be sure to educate yourself on the proper maintenance requirements and follow through with them consistently.

There are many great guides available on YouTube, and you can further improve your understanding by going through the manual.

Either way, you need to make sure that the device is clean and stored properly. Hopefully, you won’t have to bother with any of these issues after that.