Remove DeWalt FlexVolt Battery Cover in 2 Steps

how to remove dewalt flexvolt battery cover
how to remove dewalt flexvolt battery cover

DeWalt is one of the top brands across the world. You get to have the best possible experience with these tools for all the jobs that you might have in your mind.

To top it all off, these are also some of the most perfect tools that you can get in terms of efficiency and durability.

They are also making some of the best cordless tools along with some of the smartest batteries that you can get.

DeWalt FlexVolt batteries are one such thing that you will enjoy. You won’t be able to find a single product on the market that can keep up with the performance of the DeWalt FlexVolt at this price.

However, even the most phenomenal systems require you to keep track of their maintenance. This includes keeping the unit clean and stored properly. From there, it is not that hard to secure a consistent response from the unit.

These batteries come with a protective cover that saves these batteries from scratches, dust, dirt, and moisture as well. However, if you are looking to take the cover off, here are a few things that you will need to deal with.

How to Remove the DeWalt FlexVolt Battery Cover?

  1. Locate the Yellow Button

The first thing that you will need to figure out is locating that yellow cover that you can use to remove the battery cover.


It is mostly on the top side of the battery in a corner, and it needs to be pressed very specifically to remove the battery cover and access the terminals or your battery underneath.

  1. Use the Right Tool

The yellow button might not be that easy for you to access, and that is why you are going to need the right tool to make it work out for you.

You will need to press the button with a tool and then pull it a bit outwards while applying pressure on it.

That will help you to get the button loose, and after that, you will be easily able to remove the cover from any FlexVolt battery that you might be dealing with.

The battery Cover Won’t Come Off?

There are quite a few things that can play into the battery cover not coming off, and you need to check on the hardware status before moving on to other conclusions.

If the battery cover seems to be in poor shape, then you just need to leave the job to the dealer.

There is a chance that this unit got damaged during the delivery, and you will have to claim the warranty to get a new one.

You’re not liable for any delivery issues, and the dealer will take charge of this situation in no time. 

All that you need to do on your end is to explain the issue, and the dealer will be more than happy to address the issue for you.

Even with all of the extra bubble wrap and padding, these devices can get damaged during the delivery process. So, you should always check on the hardware first.

From there, you need to also make sure that you’re engaging the yellow button properly. Issues with the button engagement are not that rare either, and you can also rely on additional force to get the battery cover off. 

However, this doesn’t mean that you get yourself a screwdriver or shim spacer to get through the cover.

This will only damage the locks, and you will be dealing with a battery pack with no access to the terminals. It can be pretty annoying to adjust to this situation.

So, gently pressure the cover and rely on gentle taps on the side of the cover to loosen it up.

You will not have to deal with more errors, and the fix will be fairly simple. However, if you can’t seem to get through to the dealer and the battery cover just won’t come off, try asking the local experts.

Taking this pack to the local hardware store will help you quickly fix the situation.

hardware store

These experts will have all the right tools and expertise to get through the system. So, all that you need to do is to fix the unit, and these professionals will take it from there.

Is it safe?

It is not recommended to try removing the cover from these batteries on your own.

The lithium-ion batteries can ignite or, at worst, explode at times, and that is not something you would like to have while you are dealing with any such batteries.

That is why it is not recommended for you to try something like this on your own unless you have the training for it and you know what you are dealing with.

This is especially true when you’re taking the power tools to a different location.

The cover should be on your battery at all times. Otherwise, you will run into some issues where the unit will catch fire, and you will lose far more than just a few hundred bucks. 

dewalt battery

So, the best thing that you can do here is to check on the exposure of the battery and install the battery cover. That way, you will not put yourself or your family members at risk as you try to bring the power kit to a new location.

When to Remove the Cover

The only good reason for you to be removing the cover is if you are certain that there is some dust or gunk that might be stuck inside your battery cover of yours and you would like to clean it up.

Otherwise, it is not recommended to try fixing up these batteries or repair them for any reason.

Similarly, when you’re not using the system, the battery should always be on. There is no point in putting yourself at risk.

You might even cause a housefire when leaving these systems unattended. So, if you’re using a robust system from DeWalt, be sure to keep the storage in mind.

Along with that, you should also invest in a durable storage box that will keep the battery away from moisture and extreme premature. The last thing that you want for the battery is to get hot, and it will lead to more issues down the road. 

Ideally, all issues with the unit will be avoided if you keep maintenance and storage in mind.

Other than that, you will not have to do a single thing else, and the device will remain in perfect shape for years to come. You can also ask an expert to guide you on how to properly store and maintain the battery.

ask an expert

So, if there are any such problems like the battery being swollen or you having lesser run time and storage on the battery, it is better to get it checked with an authorized technician at the DeWalt support center instead of trying to remove the cover and fix it on your own.

Wrapping Up

Can’t seem to access the battery cover on DeWalt FlexVolt? Try some of the pointers mentioned here to get through the system.

It will only take you a few minutes at max to get through to the cover. However, if it seems to be jammed, then the situation can get a bit annoying.

You’ll still be able to get through the issue by cleaning up the debris and freeing up the battery cover with a bit of force. Using too much force might damage the system, but you’re not left with many options.

The only thing that can be done in most situations is to reach out to the dealer or a local expert.

They have more knowledge on how to adjust the battery pack cover without damaging the system. Moreover, they will also be in possession of relevant tools that can help them get through the cover. 

So, if you can’t seem to get through the cover even after testing out the listed methods, just refer to the local experts. They will make your life much easier, and you will not have to worry about going through any extensive routines while setting up the system. 

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